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Technical Library - K&N- Q&A: "The Editor's fizzing..., Overdriving E-type?, Stud Breaker" (February 2007)

No more nagging problems: Keith Martin and Nigel Cronk from K & N Classic Cars have the solutions! Please keep your emails and letters coming in. Now at last you've got the chance to find the answer to that problem that has been driving you mad with your E-type: don't hold back, get asking! Email questions to Malcolm@e-typeclub.com or post to Malcolm McKay via the Club office.

 

Where Keith and Nigel are unable to find a solution themselves, they promise to contact specialists in the trade for their opinion and hopefully find the answer to your problem. We can also have an open forum on some of the topics, as you can be sure that someone out there has come across the same problem - and found the answer!

The Editor's fizzing…

 

Q I took 9600 HP out recently for a long overdue run and there was what I would describe as a fizzing noise coming constantly from the rear of the car. My guess is that it is the fuel pump. Am I likely to be correct? Is it caused by lack of use and will it cure itself with use or will it just pack up? The car is fitted with an original submerged fuel pump. PP

 

A The first thing is to prove that the noise is coming from the fuel pump, by removing the boot floor and disconnecting the power feed to the pump. If the noise is definitely coming from the pump and is excessive, it would suggest that the pump may need attention. It is possible that the fizzing may be coming from the pressure relief valve, if some debris is stuck to the seat, but there is little else inside the pump to account for the noise.

I would suggest that the pump pressure is checked - it should be2-21/2psi. If it is higher than 21/2psi, the relief valve should be re­adjusted, which will require removing the pump from the fuel tank to gain access to the valve. Apart from cleaning the valve and adjusting the pressure and checking that the pipe connections are not loose, there is nothing more that can be done, as the pump is a sealed unit and replacement is the only option.

Overdriving E-type?

 

Q    I'm considering fitting an overdrive gearbox to my Sll rebuild project (a manual gearbox car) but I've told it might not be a good idea. Why is this? CR

A It is possible to fit a compact overdrive to an E-type gearbox. The one fitted to an XJ6 4.2 will fit, but will need to be overhauled and uprated to take the power reliably from the E-type engine. The biggest problem is fitting the overdrive gearbox into the car- on an automatic E, the tunnel is larger and will accommodate the overdrive box, but on a manual transmission car the tunnel is too narrow and would require careful modification, not only to provide clearance for the box but, more importantly, to keep the strength of the floorpan, with additional bracing sections welded in after the tunnel has been widened.

 

This sort of modification should only be done by a specialist, to ensure that the integrity of the bodyshell is not compromised. Since the car would then be non-standard, perhaps one should also consider the alternative of fitting a 5-speed gearbox such as the Borg Warner T5 or Getrag, which will fit without any tunnel modifications. One of the advantages of fitting a 5-speed gearbox is that the car can always be returned to its standard form at a later date if originality becomes an issue.

Stud breaker

 

Q How do the professionals remove broken long head studs?

 

A The most common reason for broken head studs is weakening due to corrosion - maybe through insufficient strength of antifreeze (which inhibits corrosion) over the life of the engine. A few companies will undertake the job of removing the broken stud by carefully drilling down into the thread to clear the old stud and then re-tap the block.

 

It is widely considered in the trade that the general condition of the remaining studs and block will also have suffered from corrosion and the best advice would be to locate another block in good condition to form the base of your new rebuilt engine.

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Issue 37

CMC Column by Tim Griffin: The Reliable Formula

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